Workshop

  • Special Tool Trickery

    Special Tool Trickery

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    Neil Cairns didn’t have the correct special tool to hand when he replaced the fork seals on his AJS single. So he… improvised…

  • Moto Morini 350 Cambelt Change

    Moto Morini 350 Cambelt Change

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    Changing the cambelt is probably the most difficult part of servicing one of Morini’s modular v-twins. Paul Compton, Paul Morgan-Knight, Mark Bailey and Martin Gelder show how it’s done using high definition shed-o-vision video and greasy smudge photography…

  • MZ Supa 5 Brake Modification

    MZ Supa 5 Brake Modification

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    Malcolm Thomason loves his MZ, but its going was definitely better than its stopping. He looked at the front brake with an engineer’s eye…

  • Ariel Square Four Alternator Conversion

    Ariel Square Four Alternator Conversion

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    Bennet Longman was so frustrated by the electrical shortcomings of his Ariel Square Four that he developed his own alternator conversion. So now he can ride at night with excellent illumination, without having to rev the engine senseless…

  • MZ ETZ 250 Tuning

    MZ ETZ 250 Tuning

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    Derek Pickard looks at the stock MZ250 carb situation, tries the alternatives, finds what works and gives the details of how to make your ETZ run super sweet…

  • Shock Absorber Service Tool

    Shock Absorber Service Tool

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    As Alan Goff discovered recently, it’s not always easy fit a new set of shock absorbers to your classic bike (particularly if you have just the one set of hands). He built a special service tool to take the strain…

  • BSA Gold Star Brake Conversion

    BSA Gold Star Brake Conversion

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    One front drum brake not good enough for you? DBD Brian grafted two BSA 8” front drums together to improve the braking on his Gold Star. Here’s how he did it…

  • Tony Pearson’s Approach

    Tony Pearson’s Approach

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    How would you remove the carbon from an Eastern Bloc two-stroke exhaust? Two RealClassic readers explain how they tackle the task…

  • Torquing and Tightening

    Torquing and Tightening

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    A combination of modern materials and time-honoured techniques can cause problems when it comes to assembling the bottom end of a classic British bike. RC readers debate the how and the why of it…

  • Carb Balancing with Vacuum Gauges

    Carb Balancing with Vacuum Gauges

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    Transform your juddering and shuddering classic bike into a smooth performer. Always a sucker for a workshop gadget, Martin Gelder presents a balanced approach to carburettor set-up using vacuum dial gauges…


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